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Reel48

Custom Hats Your Team Will Actually Want to Wear

Reel48 makes custom hats for businesses, crews, and events: 11 styles decorated with embroidery, PVC, silicone, or woven patches. The minimum order is 50 hats, every price is on the product page and in the cart, and you approve a free digital mockup within 24 hours of ordering. Most orders deliver in 2–4 weeks.

We're an Austin, TX shop that has put logos on hats for HVAC crews, concrete companies, builders, ranches, and golf clubs — scroll down to see real client work, not stock photos.

Browse Hat StylesSee Our Work

Key facts

  • 50-piece minimum per hat order, priced on the page and checked out online.
  • 11 hat styles from mesh-back truckers and performance ballcaps to the all-in Lightning Hat.
  • 4 decoration methods embroidery, PVC patch, silicone patch, woven patch — all available across the range.
  • Mockup within 24 hours of your artwork landing, sent for your approval before anything goes into production.
  • 2–4 weeks after approval to delivery for most orders; 1–2 weeks rush when you are on a deadline.

Four Ways to Put Your Logo on a Hat

Embroidery

The classic stitched look — thread sewn directly into the hat. Embroidery is the most durable decoration method, handles text and simple logos beautifully, and reads as premium on every style from trucker hats to ballcaps. Best for: established logos, monograms, and designs with up to a handful of colors.

PVC Patches

Molded 3D rubber patches with bold, raised texture. PVC patches are waterproof, nearly indestructible, and give hats a modern outdoor-brand feel. Best for: badge-style logos, outdoor and trade brands, and designs with clean shapes and strong contrast.

Silicone Patches

A sleeker, lower-profile cousin of PVC with a smooth, flexible finish. Silicone patches handle fine edges well and feel premium to the touch. Best for: minimalist marks, tech and lifestyle brands, and tone-on-tone looks.

Woven Patches

Thread woven into a flat patch at much higher detail than embroidery can achieve. Woven patches capture small text, thin lines, and gradients accurately. Best for: detailed logos, intricate artwork, and designs that lose fidelity when stitched.

Not sure which fits your logo? Our team confirms the method on your mockup before production, and you can read the full comparison in our hat decoration guide.

Hat Styles, Including Custom Trucker Hats

We carry 11 hat styles so your logo lands on the silhouette your team actually wears: mesh-back trucker hats in five- and six-panel, structured and performance ballcaps, low-profile fits in soft or performance crowns, and canvas. Any of them can be run blank for resellers. The ten base styles take all four decoration methods; the all-in Lightning Hat takes embroidery, PVC, or woven.

Want something outside that lineup — corduroy, camo, a specific closure? We have done plenty of it. Have a look through the gallery and ask us; sourcing a different blank is a normal part of the job.

Custom trucker hats are our most-requested style — the mesh back keeps crews cool on job sites and the foam or canvas front panel is the perfect canvas for a PVC or embroidered patch.

Recent Custom Hat Projects

Delta HVAC Hats — custom hats by Reel48

Delta HVAC Hats

Modern Concrete Camo Hats — custom hats by Reel48

Modern Concrete Camo Hats

MGC Hats — custom hats by Reel48

MGC Hats

Builder's Supply Hats — custom hats by Reel48

Builder's Supply Hats

G&G Hats — custom hats by Reel48

G&G Hats

TCS Hats — custom hats by Reel48

TCS Hats

Crickets Black Corduroy — custom hats by Reel48

Crickets Black Corduroy

Miller Bros. Hats — custom hats by Reel48

Miller Bros. Hats

Browse the full gallery for more client projects.

How Ordering Works

  1. 1

    Order online

    Pick your style and decoration, set the quantity, and check out — the price you see is the price you pay. Then reply to your receipt email with your logo; vector art is best, a high-resolution PNG works.

  2. 2

    Approve your free mockup

    Within 24 hours of your artwork landing we send a digital mockup of your hat — style, colors, and decoration — for approval before anything is produced.

  3. 3

    We produce your order

    Production starts after approval. The 50-unit minimum keeps per-hat pricing sharp.

  4. 4

    Delivered in 2–4 weeks

    Most orders arrive within 2–4 weeks of approval. Rush production is available if you're on a deadline.

Pick a Style and Order

Frequently Asked Questions

Find answers to common questions about our custom koozie and hat process, pricing, and more.

Pick a style on its product page, choose your decoration method and quantity, and check out — the minimum is 50 pieces and every per-hat price is published. Then reply to your receipt email with your logo. We send a free digital mockup within 24 hours of receiving your artwork, and most orders deliver in 2–4 weeks after you approve it.
Four methods: embroidery (classic stitched look, very durable), PVC patches (bold 3D rubber texture), silicone patches (sleek modern finish), and woven patches (fine detail for complex logos). Our team helps you pick the method that fits your artwork before you order — just ask.
The minimum order is 100 units for custom koozies and 50 pieces for custom hats. Koozies are designed and ordered online; hats are ordered online too, with a free mockup to approve first. For specialty items or complex customizations, minimums may be higher — contact us for specifics.
Most orders are produced and delivered within 2–4 weeks of when you place your order. Production starts right after checkout. Rush options (1–2 weeks) may be available for an additional fee — contact us if you're on a deadline.
See all FAQs

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