Custom Hats Your Team Will Actually Want to Wear

Reel 48 makes custom hats for businesses, crews, and events: 13 styles decorated with embroidery, PVC, silicone, or woven patches. The minimum order is 50 hats, quotes arrive within 24 hours with a free digital mockup, and most orders deliver in 2–4 weeks.

We're an Austin, TX shop that has put logos on hats for HVAC crews, concrete companies, builders, ranches, and golf clubs — scroll down to see real client work, not stock photos.

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Four Ways to Put Your Logo on a Hat

Embroidery

The classic stitched look — thread sewn directly into the hat. Embroidery is the most durable decoration method, handles text and simple logos beautifully, and reads as premium on every style from trucker hats to ballcaps. Best for: established logos, monograms, and designs with up to a handful of colors.

PVC Patches

Molded 3D rubber patches with bold, raised texture. PVC patches are waterproof, nearly indestructible, and give hats a modern outdoor-brand feel. Best for: badge-style logos, outdoor and trade brands, and designs with clean shapes and strong contrast.

Silicone Patches

A sleeker, lower-profile cousin of PVC with a smooth, flexible finish. Silicone patches handle fine edges well and feel premium to the touch. Best for: minimalist marks, tech and lifestyle brands, and tone-on-tone looks.

Woven Patches

Thread woven into a flat patch at much higher detail than embroidery can achieve. Woven patches capture small text, thin lines, and gradients accurately. Best for: detailed logos, intricate artwork, and designs that lose fidelity when stitched.

Not sure which fits your logo? Our team recommends a method with every quote, and you can read the full comparison in our hat decoration guide.

Hat Styles, Including Custom Trucker Hats

We carry 13 hat styles so your logo lands on the silhouette your team actually wears: mesh-back trucker hats, classic snapbacks, structured ballcaps, canvas styles, corduroy, camo, and blank options for resellers. Every style takes all four decoration methods.

Custom trucker hats are our most-requested style — the mesh back keeps crews cool on job sites and the foam or canvas front panel is the perfect canvas for a PVC or embroidered patch.

Recent Custom Hat Projects

Delta HVAC Hats

Modern Concrete Camo Hats

MGC Hats

Builder's Supply Hats

G&G Hats

TCS Hats

Crickets Black Corduroy

Miller Bros. Hats

Browse the full gallery for more client projects.

How Ordering Works

1
Request a quote
Send us your logo and rough quantity. We respond with pricing within 24 hours.
2
Approve your free mockup
We send a digital mockup of your hat — style, colors, and decoration — before anything is produced.
3
We produce your order
Production starts after approval. The 50-unit minimum keeps per-hat pricing sharp.
4
Delivered in 2–4 weeks
Most orders arrive within 2–4 weeks of approval. Rush production is available if you're on a deadline.

Start Your Hat Quote

Frequently Asked Questions

Find answers to common questions about our custom koozie and hat process, pricing, and more.

Send us your logo and rough quantity through the contact form and we'll respond with pricing and a free digital mockup, usually within 24 hours. The minimum hat order is 50 pieces, and most orders deliver in 2–4 weeks after approval.

Four methods: embroidery (classic stitched look, very durable), PVC patches (bold 3D rubber texture), silicone patches (sleek modern finish), and woven patches (fine detail for complex logos). Our team helps you pick the method that fits your artwork when you request a quote.

The minimum order is 100 units for custom koozies and 50 pieces for custom hats. Koozies are designed and ordered online; hat orders start with a quote from our team. For specialty items or complex customizations, minimums may be higher — contact us for specifics.

Most orders are produced and delivered within 2–4 weeks of when you place your order. Production starts right after checkout. Rush options (1–2 weeks) may be available for an additional fee — contact us if you're on a deadline.

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