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Hats · Style No. 3

Custom Hat No. 3 Unstructured performance · 5-panel

From $10.49/unit · 50-piece minimum · Free digital mockup


Decoration

Quantity

Minimum 50

$24.99 /unit

50 units

Total

$1,249.50

See all price breaks
Embroidery price breaks
QuantityPer unitSide embroidery
50 – 99 (your quantity)$24.99+$3.00
100 – 149$16.49+$1.50
150 – 199$15.99+$1.30
200 – 249$14.99+$1.15
250 – 299$14.74+$1.00
300 – 399$14.49+$0.50
400 – 499$13.99+$0.30
500 – 599$13.49+$0.20
600 – 699$13.44+$0.10
700 – 799$13.39Free
800 – 899$13.34Free
900 – 999$13.29Free
1,000 – 1,499$13.24Free
1,500 – 1,999$12.99Free
2,000 – 2,499$12.49Free
2,500 – 2,999$11.99Free
3,000 – 3,999$11.74Free
4,000 – 4,999$11.49Free
5,000 – 7,499$10.99Free
7,500 – 9,999$10.74Free
10,000+$10.49Free
  • Free digital mockup within 24 hours of your artwork
  • We make a sample before the full run
  • Delivered 6–10 weeks after sample confirmation

About the No. 3 Unstructured Performance Hats

Custom Hat No. 3 is a 5-panel performance-crown hat, one of the 7 custom hat styles Reel48 makes in Austin, TX. A performance crown is the lighter, athletic-style build behind most of the rope caps in our gallery. It's the fit crews and golf clubs reach for first. Every hat is made to order: once your design is approved we make it from scratch, so you choose the fabric color, the rope (or no rope), side embroidery, inside labels and more. The white hats in our product photos show each style's shape.

Every one of these no. 3 unstructured performance hats takes embroidery, PVC, silicone or woven patches; pick the method and the price ladder updates to match. With embroidery, pricing runs from $24.99 per hat at the 50-piece minimum down to $10.49 at 10,000, plus a flat $0.40 per hat for shipping. Add it to your cart. From there you approve a free digital mockup, we make a sample, and most orders deliver 6–10 weeks after sample confirmation.

Custom Hat No. 3. Decorate with embroidery, PVC, silicone, or woven patch. 50-unit minimum, volume pricing to 10,000+.

Finished hats in this style

Real client orders in this style. Each one was made from scratch to its client's design, so no two look alike.

  • Builder's Supply Hats
  • Bowie Ranch Hats
  • Texas Materials Hats
  • Miller Bros. Hats
  • TCS Hats

See every project in our gallery

Ways to decorate this hat

This style takes 4 of our 4 decoration methods. Choose one in the price table; our team confirms the fit for your artwork on the mockup before anything is produced.

  • Blue rope cap with the MGC wordmark embroidered in white and a Texas outline on the side panel

    Embroidery

    The classic stitched look, with thread sewn directly into the hat. Embroidery is the most durable decoration method, handles text and simple logos beautifully, and reads as premium on every style from trucker hats to ballcaps.

    Best for: established logos, monograms, and designs with up to a handful of colors.

  • Camo trucker hat with a molded grey PVC patch for Modern Concrete & Materials on its cream front panel

    PVC patches

    Molded 3D rubber patches with bold, raised texture. PVC patches are waterproof, nearly indestructible, and give hats a modern outdoor-brand feel.

    Best for: badge-style logos, outdoor and trade brands, and designs with clean shapes and strong contrast.

  • Silicone patches

    A sleeker, lower-profile cousin of PVC with a smooth, flexible finish. Silicone patches handle fine edges well and feel premium to the touch.

    Best for: minimalist marks, tech and lifestyle brands, and tone-on-tone looks.

  • Woven patches

    Thread woven into a flat patch at much higher detail than embroidery can achieve. Woven patches capture small text, thin lines, and gradients accurately.

    Best for: detailed logos, intricate artwork, and designs that lose fidelity when stitched.

Not sure which fits your logo? Read the hat decoration guide or ask us before you order.

Pricing and minimums

The minimum order is 50 hats. Every price below is per hat, drops at each quantity break, and is exactly what the cart charges. There is no separate setup fee, and a larger run uses the same ladder.

  • PVC Patch: $26.99 per hat at 50, down to $10.99 at 10,000.
  • Embroidery: $24.99 per hat at 50, down to $10.49 at 10,000.
  • Woven Patch: $25.99 per hat at 50, down to $10.49 at 10,000.
  • Silicone Patch: $26.99 per hat at 50, down to $10.99 at 10,000.
  • Side embroidery add-on: $3.00 per hat at 50, tapering to no charge at 700 and above. A flag, a location or a second mark on the side panel is the most common way orders use it.
  • Shipping: a flat $0.40 per hat, shown in the cart before you pay. Delivery is 6–10 weeks after sample confirmation, and the sample follows your mockup approval. Details on shipping and production.

Who orders this style

A 5-panel performance-crown hat like this one shows up most often on orders for:

  • golf clubs and country clubs
  • HVAC, concrete and construction crews
  • engineering firms and office teams
  • company events and customer giveaways

The gallery shows real client hats rather than stock photos, and the custom hats overview compares all 7 styles side by side.

How ordering works

  1. 1

    Order online

    Pick your style and decoration, set the quantity, and check out. The price you see is the price you pay. Then reply to your receipt email with your logo; vector art is best, a high-resolution PNG works.

  2. 2

    Approve your free mockup

    Within 24 hours of your artwork landing we send a digital mockup of your hat (style, colors, and decoration) for approval before anything is produced.

  3. 3

    We produce your order

    Once you approve the mockup we make a sample, and when it's confirmed we make every hat in the run from scratch. The 50-unit minimum keeps per-hat pricing sharp.

  4. 4

    Delivered in 6–10 weeks

    Most orders arrive within 6–10 weeks after sample confirmation. Working to a date? Tell us before you order and we'll confirm what's possible.

Frequently asked questions

Find answers to common questions about our custom can cooler and hat process, pricing, and more.

See all FAQs
No. A Reel48 custom hat isn't a stock blank with a logo added: every one is made to order. Once your design is approved we make each hat from scratch, so you choose the fabric color, the rope (or no rope), side embroidery, inside labels and more, with your logo in embroidery or a PVC, silicone, or woven patch. The white hats in our product photos are plain examples of each style's shape.

Can't find the answer you're looking for? Contact us.